viernes, 14 de diciembre de 2012

STORING AND HANDLING ACIDS


Processing & Handling :: Process Chemicals
October 1, 2012

Acids Handling

General guidelines on materials, storage, pumping and other concerns for the proper and safe handling of acids

Alberto Baumeister Sebastiano Giardinella Mayhell Coronado Ecotek
Inorganic acids play a major role in the chemical process industries (CPI). They are used as raw materials, catalysts or finishing and pH control agents in the manufacture of a wide range of chemical products, from fertilizers to detergents, and even foods. Given their widespread use, a major issue in the CPI is the proper and safe handling of the acids, the adequate materials selection for the pieces of equipment, piping and fittings used in the process, and the correct storage and even disposal of these materials.
These are important factors that need to be taken into account from the design phase throughout the operating life of a facility, in order to ensure there will not be integrity problems that may negatively impact project economical turnover, personnel safety or the environment.
This article covers the most important inorganic acids: sulfuric acid (H2SO4), nitric acid (HNO3), phosphoric acid (H3PO4), hydrogen chloride (HCl) and hydrochloric acid, and hydrogen fluoride (HF) and hydrofluoric acid; providing general guidelines on their physical properties, safety data, appropriate materials, storage, pumping and other common issues encountered when handling such fluids in the CPI.

Physical properties

Some acids are naturally present as liquids (H2SO4), some are solids at ambient conditions (anhydrous H3PO4), and others are gases (HCl, HF). Acids are very soluble in water and thus also widely available as aqueous solutions at different concentrations. Some of these solutions are also enhanced by dissolving additional compounds (for example, fuming sulfuric acid is made by dissolving SO3 in sulfuric acid).
Given that there are several available grades, the knowledge of physical properties for each one is important in order to avoid freezing, the formation of hazardous fumes, or other problems when storing and handling these materials. The physical properties of the acids covered in this article are briefly presented here. These properties for common available grades are presented in Table 1. Figure 1 plots their vapor pressures at different temperatures.
Table 1. Physical and Chemical Properties of Acids [1–5]
UnitsH2SO4H3PO4HNO3HFHCl
CAS Number 7664-93-97664-38-77697-37-27664-39-37647-01-0
Molecular weightg/gmol98.07997.99463.0120.0136.46
Grade Concen-
trated
FertilizerTowerFuming, 65% oleumPureWFNAStrongCommonGas (anhy-
drous)
Aque-
ous
Aque-
ous
Gas (anhy-
drous)
Aque-
ous
Aqueous. Technical Grade 22°Be
Concen-
tration
wt.%9878–8062–7035 H2SO4, 65 SO375–85100906810048–51401005033
Physical state LiquidLiquidLiquidLiquidSolidLiquidLiquidLiquidGasLiquidLiquidGasLiquidLiquid
Color Color-
less
Color-
less
Color-
less
Color-
less
Color-
less
Color-
less
Color-
less
Color-
less
Color-
less
Color-
less
Color-
less
Color-
less
Color-
less
Color-
less
Odor Odor-
less
Odor-
less
Odor-
less
Odor-
less
Odor-
less
Pun-
gent odor
Pun-
gent odor
Disagree-
able (can cause choking)
Pun-
gent
odor
Acrid OdorAcrid odorPun-
gent odor
Pun-
gent odor
Pun-
gent odor
Boiling point (760 mmHg)°C340200155.85151.1212.886120.512120108112.2F–8510083
Vapor density (air = 1) 3.4 3.4 2.22.5D0.71.97 1.30.621.267
Specific gravity (H2O=1) 1.831.721.571.561.871.501.50 1.501.171.14 1.031.16
Liquid density (at 20ºC)g/mL1.83611.7272B1.6105C1.55331.579A1.51291.48261.4048 1.2021.159 1.2511.164
Melting point°C10.5–4.29–36.55–36.9842.2–42 –41.6–83–40–62–114 –46.2
Dynamic viscosity (at 20ºC)cP20.5 6.5 3.52 2.68E2
Notes: A Liquid Density of phosphoric acid at 75% B Liquid density of sulfuric acid at 80% C Liquid density of sulfuric acid at 70% D Vapor density of nitric acid at 65% E Dynamic viscosity obtained after extrapolation F Boiling point at 38.2%
Figure 1. The vapor pressure as a function of temperature for the acids covered in this article
Sulfuric acid. Sulfuric acid is the single most important inorganic chemical in tonnage produced and in use. H2SO4, can be described as a colorless, oily, hygroscopic liquid with no odor; it is the largest inorganic chemical manufactured and one of the most widely used inorganic chemical in the manufacture of many other products. By the year 2004, North America and Asia were the biggest producers of sulfuric acid, recording almost 60% of world total production. Sulfuric acid is manufactured by the combustion of sulfur with dry air to form sulfur dioxide (SO2), then sulfur trioxide (SO3) is produced through a catalytic conversion. Finally, sulfuric acid is obtained after absorption of SO3 in water.
Sulfuric acid is a strong acid and a strong oxidizing agent; therefore it reacts violently with bases, combustible, reducing materials, water and organic compounds with the evolution of heat. It is highly corrosive to most common metals and forms a flammable/explosive gas.
Sulfuric acid is mostly used in the manufacturing of fertilizers, organic pigments, explosives and more. As a strong electrolyte it is used in electroplating baths for pickling, and for operations in the production of iron and steel. Moreover, it is extensively used as a solvent for ores and as a catalyst in the petroleum industry.
Nitric acid. HNO3 is a solution of nitrogen dioxide (NO2) in water; it is a colorless to light-brown fuming liquid with an acrid suffocating odor. Nitric acid is the second most important industrial acid; it is a highly oxidizing agent, used in the manufacture of chemicals, explosives, fertilizers, steel pickling and metal cleaning. However, the largest use for nitric acid is for the production of fertilizers.
Nitric acid is a strong acid that reacts violently in the presence of strong bases, reducing agents and combustible fluids, such as turpentine, charcoal and alcohol. It is corrosive to metals, forming flammable or explosive gas. Nitric acid also reacts violently with organic compounds.
Phosphoric acid. H3PO4 or orthophosphoric acid is a white solid with a melting point of 42°C, which is highly soluble in water, non-toxic and a relatively weak acid.
H3PO4 is the third most important acid in industry. It is used mostly in the production of phosphate fertilizers; but also in the manufacturing of agricultural feeds, soaps, detergents, waxes; and in the food industry as preservative, acidifier, clarifier or flavor enhancer; among other uses.
H3PO4 has two main methods of production: the wet process and electric furnace. It is commercially available at concentrations of 75, 80, 85 and 87 wt.% of PO3. Higher concentrations, such as 105 wt.% (superphosphoric) and 115 to 118 wt.% (polyphosphoric) are also available. “Pure” or “technical grade” phosphoric acid is usually found at 85 wt.%.
Hydrogen chloride and hydrochloric acid. Hydrochloric acid is a solution of the gas hydrogen chloride; it is a poisonous, highly corrosive, hazardous liquid that reacts with most metals to form explosive hydrogen gas. Its appearance varies from pale yellow to colorless, according to purity.
Hydrochloric acid has many applications in the production of organic and inorganic compounds such as fertilizers, chlorides, dyes and more. HCl plays an important role in pickling of steel, acid treatment of oil wells, chemical cleaning and processing, and ore reduction among others.
When boiling all aqueous solutions, HCl forms an azeotropic constant-boiling mixture that contains 20.24% HCl and boils at 110°C (230°F).
Hydrogen fluoride and hydrofluric acid. Anhydrous hydrogen fluoride (AHF) is a clear, colorless, corrosive fuming liquid with an extremely sharp odor. It easily dissolves in water to form hydrofluoric acid.
HF forms dense white vapor clouds if released. Both liquid and vapor can cause severe burns to all parts of the body. Specialized medical treatment is required for all exposures.
HF occurs naturally in volcanic gases and may result from industrial activities, such as coal-burning, and the manufacture or production of aluminum, phosphate fertilizer, steel and other chemical derivatives.
Commercially, HF is used to manufacture fluoropolymers, pharmaceuticals, aluminum, stainless steel, high-octane gasoline, electronics (microchips and printed circuit board cleaning) and uranium isotopes. It is also used to etch glass or metal.

Safety and emergency response

Because acids are mostly hazardous chemicals, their toxicity levels and incompatibilities need to be taken into account when storing and transporting them, as well as how to respond in the event of a spillage.
Permissible exposure limits (PEL) for hazardous materials are given by the U.S. Occupational Safety and Health Administration (OSHA) regulations: 29 CFR 1910.1000, 29 CFR 1926.55 and 29 CFR 1915.1000 for the general, construction and maritime industries, respectively. Other toxicity levels, such as the Recommended Exposure Limit (REL) and Immediately Dangerous to Life and Health Concentrations (IDLH) are published in the U.S. National Institute of Occupational Safety and Health (NIOSH) Pocket Guide to Chemical Hazards. The chemical incompatibilities, health effects and other concerns when handling or storing hazardous chemicals are also given in the NIOSH Pocket Guide.
In the U.S., transportation of these acids or other hazardous materials is subject to the U.S. Department of Transportation Pipeline and Hazardous Materials Safety Transportation regulations. Transportation of hazardous materials in various forms (bulk, pipeline or tank cars) is subject to Title 49 of the Code of Federal Regulations (49 CFR).
In the event of spills of these acids or other hazardous materials, only properly trained personnel such as firemen and policemen (or properly trained plant personnel) should be involved in the emergency response and containment of the product.
The Emergency Response Guidebook 2008 (ERG2008) provides guidelines for managing emergencies when hazardous chemicals are involved. This guidebook is available in printed form, and can also be downloaded in convenient electronic form, including applications for smart phone that allow for quick searches of the chemicals and their associated guides. A new version of the Emergency Response Guidebook is scheduled for release this year (2012).
The chemical safety data for the acids covered in this article, including toxicity levels, incompatibilities and emergency response guides are summarized in Table 2.
Table 2. Toxicity and Emergency Response Data
H2SO4H3PO4HNO3HFHCl
PEL (OSHA) [6–8]1 mg/m31 mg/m3 TWA2 ppm, 5 mg/m3 TWA3 ppm, 2 mg/m3 TWA5 ppm, 7 mg/m3 ceiling
REL (NIOSH) [9]1 mg/m3 TWA1 mg/m3 TWA; 3 mg/m3 STEL2 ppm, 5 mg/m3 TWA; 4 ppm, 10 mg/m3 STEL3 ppm, 2.5 mg/m3 TWA; 6 ppm, 5 mg/m3 (15 min) ceiling5 ppm, 7 mg/m3 ceiling
IDLH (NIOSH) [9]15 mg/m31,000 mg/m325 ppm30 ppm50 ppm
Incompatibilities & ReactivitiesOrganic materials, chlorates, carbides, fulminates, water, powdered metals. Reacts with water to produce heat. Corrosive to metalsStrong caustics, most metals, Reacts with metals to form H2 gas. Do not mix with solutions containing bleach or ammoniaCombustible materials, metallic powders, hydrogen sulfide, carbides, alcohol. Reacts with water to produce heat. Corrosive to metalsMetals, water or steam. Corrosive to metals. Attacks glass and concreteHydroxides, amines, alkalis, copper, brass, zinc. Hydrochloric acid is highly corrosive to most metals
UN Listing Number1830: sulfuric acid; sulfuric acid, with more than 51% acid 1831: sulfuric acid, fuming; sulfuric acid, fuming, with less than 30% free sulfur trioxide; sulfuric acid, fuming, with not less than 30% free sulfur trioxide 1832: sulfuric acid, spent2796: sulfuric acid, with not more than 51% acid1805: phosphoric acid; phosphoric acid, liquid; phosphoric acid, solid; phosphoric acid, solution 3453: phosphoric acid, solid2031: nitric acid, other than red fuming 2032: nitric acid, fuming; nitric acid, red fuming1052: hydrogen fluoride, anhydrous1790: hydrofluoric acid1050: hydrogen chloride, anhydrous 2186: hydrogen chloride, refrigerated liquid1789: hydrochloric acid; hydrochloric acid, solution
Emergency Response [10]Guide 137Guide 157Guide 154Guide 157Guide 125Guide 157Guide 125Guide 157
Notes: PEL: Permissible exposure limit REL: Recommended exposure limit IDLH: Immediately dangerous to life or health concentration TWA: Total weighted average STEL: Short time exposure limit ERG: Emergency Response Guidebook

Materials selection

The materials of construction, as well as any lining or internal coating requirements should be determined by a materials expert based on the acid, its concentration and storage conditions.
Aqueous acid solutions are very corrosive, and usually require special materials depending on the temperature or phase.
Some recommendations are given regarding the correct material selection depending on acid, such as in the following reference for H2SO4: NACE RP0391 — Materials for the Handling and Storage of Concentrated (90 to 100%) Sulfuric Acid at Ambient Temperatures; HF: NACE 5A171 — Materials for Storing and Handling Commercial Grades of Aqueous Hydrofluoric Acid and Anhydrous Hydrogen Fluoride.
Depending on the acid and storage, transport or process conditions, interior coatings or linings could also be considered. For instance, rail tank cars transporting concentrated sulfuric acid should be internally coated according to NACE SP0592 — Application of a Coating System to Interior Surfaces of New and Used Rail Tank Cars in Concentrated (90 to 98%) Sulfuric Acid Service.
Tables 3–8 list some common metal alloys used in the CPI, along with their general acceptable use ranges (concentrations and temperatures) for each of the acids covered in this article.
Table 3. Materials of Construction, Cladding & Lining [12]
Materials of constructionH2SO4
AluminumAluminum alloys may be used to handle dilute (concentration below 10%) and concentrated acid (above 98%). It suffers corrosion for handling sulfuric acid in a range of concentration of 40–95 %
Carbon steelIt can be used to handle concentrated sulfuric acid at ambient temperatures under static and low-velocity condition. Corrosion resistance depends on temperature, acid concentration, iron content and flowrates
Cast IronAlloys with 14.5% content of silicon have shown best resistance to corrosion for sulfuric acid handling in all concentrations at temperatures up to the boiling point
CopperCopper and copper alloys are not suitable for sulfuric acid handling
LeadIt has shown high resistance to corrosion in sulfuric acid handling up to 70% concentration. Although, this material is not recommended for pumps or valves
NickelNickel 200 demonstrates good tolerance to sulfuric acid when it is handled at low or moderate temperatures
NiobiumIt can be used for handling sulfuric acid at concentrations below 95% under oxidizing conditions
GoldExhibits excellent resistance to sulfuric acid up to 250°C (480°F) and is used when no corrosion can be tolerated
PlatinumResists sulfuric acid in all concentrations and temperatures
PalladiumIt is attacked by sulfuric acid in the presence of air
RhodiumIn wrought or cast form rhodium is not recommended for handling sulfuric acid
Stainless steelConcentrated sulfuric acid turns extremely corrosive in presence of 316 and 304 stainless steels. The conventional austenitic grades show good resistance in dilute or highly concentrated acid at moderate temperatures
ZincIt is slowly dissolved by dilute sulfuric acid; corrosion resistance depends on the concentration of the acid and the purity of the metal
Table 4. Materials of Construction, Cladding & Lining [12]
Materials of constructionH3PO4
AluminumAqueous solutions of phosphoric acid with concentration of 5 to 85% are highly corrosive for alloys 1100. Consequently this material is not recommended for phosphoric acid handling
Cast IronAll cast irons can be considered to handle phosphoric acid; although the presence of contaminants must be previously evaluated since it can provoke severe cases of corrosion. High-silicon cast irons are ideal to manage phosphoric acid in all concentrations at any temperature, no presences of fluoride ions (F-) are allowed
CopperCopper and copper alloys can be used to manage pure phosphoric acid solutions in heat-exchanger tubes, pipes and fittings. System impurities can accelerate the rate of corrosion more than acid concentration
LeadIt is extensively used in the manufacture of phosphoric acid. It is highly resistant to corrosion
NickelNickel alloys are appropriate for handling phosphoric acid. For dilute acid alloys 20Cb-3 and 825 are recommended; for concentrated acid at high temperatures alloy B-2 offers the highest corrosion resistance
NiobiumResistant to corrosion for handling acid at temperatures below 100°C in all concentrations
SilverResistant to corrosion for handling acid at temperatures between 160 and 200°C in all concentrations
TantalumResistant to corrosion for handling acid at temperatures up to the boiling point in all concentrations in absence of fluoride ions (F)
Stainless SteelConventional austenitic stainless steel has shown elevated corrosion resistance for all concentrations of phosphoric acid up to 65°C (150°F)
Table 5. Materials of Construction, Cladding & Lining [12]
Materials of constructionHNO3
AluminumAluminum alloys commonly used for nitric acid services are 1100 and 3003. Corrosion depends on temperature and concentration of the acid. Aluminum alloys are compatible with nitric acid at temperatures up to at least 71°C (160°F) when it is inhibited by hydrofluoric acid
Cast ironCast iron can be used for handling concentrated nitric acid under control conditions such as low temperature and low velocity. Corrosion attacks when handling dilute nitric acid
Stainless steelFor concentrations of 0 to 65%, most AISI 300-Series stainless steel has shown great corrosion resistance for temperatures up to the boiling point
CopperNot suitable for use in nitric acid
LeadIt can be used for concentration between 52 and 70%
MolybdenumNot suitable for use in nitric acid
NickelNickel alloys are widely used in the production of nitric acid. Alloy 617 offers an excellent performance and corrosion resistance for handling nitric acid at high temperatures in the catalyst-support grids in high pressure plants
NiobiumIt is completely resistant to nitric acid in all concentration at temperatures below 100°C
GoldIt is resistant to nitric acid in concentrations up to 50% above that it is attack by corrosion
PalladiumIt is vulnerable to attack from corrosion when nitric acid is in presence of air
RhodiumIn wrought or cast form rhodium is resistant to corrosion produced by concentrated nitric acid at 100°C
SilverNot suitable for use in nitric acid
TinNot suitable for use in nitric acid. Complex reaction occurs
TitaniumAppropriate for handling nitric acid at any concentration in temperatures below the boiling point. As temperatures exceed 80°C (175°F), corrosion becomes stronger depending on nitric acid purity. Titanium alloys can’t be used for red fuming nitric acid due to a violent reaction that can take place in the system
Table 6. Materials of Construction, Cladding & Lining [12]
Materials of constructionHF
AluminumUnsuitable for handling hydrofluoric acid
Stainless steelStainless-steel type 304 has a good performance for handling anhydrous hydrogen fluoride up to 200°C (390°F), it has poor resistance to dilute or concentrated hydrofluoric acid. On the other hand stainless-steel type 316 can be used for handling dilute acid at low temperatures
CopperThe use of copper alloys is affected by aeration and velocity, its corrosion resistance depends on the concentration and temperature
LeadFair corrosion resistance in a wide range of concentration and temperatures for handling hydrofluoric acid. Not recommended for handling dilute acid
MolybdenumIt offers great corrosion resistance to aqueous and anhydrous hydrofluoric acid with concentrations up to 50%, below 100°C (212°F)
NickelNickel 200 is ideal for handling hot anhydrous hydrogen fluoride vapor, but it is not recommended for handling hydrofluoric acid in aqueous solutions
NiobiumUnsuitable for handling hydrofluoric acid
TinUnsuitable for handling hydrofluoric acid
TitaniumUnsuitable for handling hydrofluoric acid
ZirconiumUnsuitable for handling hydrofluoric acid
Table 7. Materials of Construction, Cladding & Lining
Materials of constructionHCl
AluminumIt is not appropriate for handling HCl; it has no resistance to corrosion
Cast IronUnalloyed cast iron systems are unsuitable for handling HCl, especially if high velocities are involve. A high-silicon iron alloyed with small amounts of molybdenum, chromium and copper can be used to handle hydrochloric acid up to 95° C (200°F) at all concentrations
Stainless steelCorrosion attacks stainless steel (316) and stainless steel (304) when handling HCl at any concentration or temperature
CopperCopper can be used to handle dilute hydrochloric acid only, due to its sensitivity to velocity, aeration and oxidizing impurities
LeadIt exhibits tolerance to corrosion at 24°C (75°F) and concentrations up to 15%. It is unsuitable for concentrated acid at higher temperatures
NickelPure nickel and nickel-copper alloys can be used for handling hydrochloric acid below 10% concentration, without air presence, at low temperatures. The lower the concentration the higher can be the temperature of the system; for example, HCl at 0.5% can stand temperatures up to 200°C before corrosion attacks the alloy
NiobiumIt has shown excellent corrosion resistance to handle HCl at any concentrations and temperatures up to 100°C (212°F)
GoldIt can be used for handling hydrochloric acid at any concentrations and atmospheric pressure up to the boiling point
PalladiumUnsuitable for handling hydrochloric acid
RhodiumIn cast or wrought form, rhodium has excellent corrosion resistance to handle concentrated hydrochloric acid in temperatures up to 100°C (212°F)
SilverIt is very susceptible to aeration when concentration and temperature are high
TantalumIt has shown excellent corrosion resistance to handle HCl at any concentrations under atmospheric pressure and temperatures up to 90°C (195°F). It can be used to handle acid with concentrations below 25% up 190°C (375°F)
TitaniumUnsuitable for handling hydrochloric acid
Table 8. Materials of Construction, Cladding & Lining
ACIDSCOMMON ALLOYS
H2SO4For dilute and intermediate sulfuric acid (between 40 and 80% concentration) Incoloy alloys 25-6MO, 825, 020 and Inconel alloy G-3 have shown excellent corrosion resistance for temperatures up to 50 °C (120°F). When handling aggressive acid, Inconel alloys 625, 622, C-276 and 686 are suitable. For reducing conditions, Monel alloy 400 is appropriate in the absence of air for temperatures up to boiling point for concentrations below 15%. For storage of H2SO4, Monel alloy 400 can be used at room temperatures up to 80% concentration. Hastelloy B3, C-2000 and G-30 are also suitable for handling sulfuric acid
HNO3Chromium enhances corrosion resistance in alloys while handling nitric acid, due to this fact, Incoloy alloy 800 and 825 are adequate for nitric acid at all concentrations for temperatures up to the boiling point. Inconel alloy 600 and C-276 also offer good corrosion resistance to nitric acid for concentration over 20% at room temperature; alloy 690 has shown better corrosion resistant because its chromium content is higher. Hastelloy G-30 alloy and G-35 offer excellent corrosion resistance for this same reason
H3PO4When handling phosphoric acid, Incoloy alloys 825, 020 and 25-6MO, as well as Inconel alloy G-3 are suitable and regularly used. For extreme conditions such as high temperature and high amount of impurities or halides contaminants, Inconel alloys 625, 622, C-276 and 686 are recommended. Hastelloy alloys B-3 and G-30 stand phosphoric acid in all concentrations and temperatures. Hastelloy alloy G-35 was especially designed for phosphoric acid wet processing in fertilizers manufacture
HClIncoloy alloys 25-6MO, 825 and 020, and Inconel alloy G-3 are used for dilute hydrochloric acid handling. Another alloy that offers good corrosion resistant in concentrations below 10% with aerated conditions at room temperature is Monel alloy 400. Nickel alloy 200 can be used at room temperature for concentrations up to 30% as well. For environments that contemplate the presence of oxidizing contaminants and hot hydrochloric acid, Inconel alloys 625, 622, C-276 and 686 are recommended. Hastelloy alloys B-3, C-2000 and G-30 are also suitable for handling hydrochloric acid, at all concentrations and temperatures
HFThe formation of fluoride films is key on engineering materials in order to offer good corrosion-resistance rates while handling hydrofluoric acid. Monel alloy 400 is widely used for this purpose, due to the fact that it has shown excellent corrosion resistance for all hydrofluoric acid services in all concentrations and temperatures up to (and even above) the boiling point. For anhydrous hydrogen fluoride up to 82°C (180°F), Nickel alloy 200 is commonly used. For dilute HF and temperatures up to 70°C (158°F) Inconel alloy 600 can also be used. Other alloys like Hastelloy C-2000 and Hastelloy G-30 are also recommended for handling hydrofluoric acid

Storage tanks

Usually aboveground storage tanks (ASTs) are used to store acid as they facilitate accessibility to tanks and ancillary equipment for inspection and maintenance. The storage tank should be sized for at least 50% more volume than required.
Tanks for acid storage are usually built of either metal (lined or non-lined), or fiber reinforced plastic (FRP). Metal tanks offer a higher durability, and can also resist higher stresses or impacts; whereas FRP tanks are economical, usually chemically inert, and can be a good alternative for low-volume, short storage times.
The mechanical design of tanks for acid storage usually follows either of the following codes:
• API STD 650 — Welded Steel Tanks for Oil Storage: for vertical tanks with flat bottoms and operating pressures less than 0.14 barg (2.5 psig)
• API STD 620 — Recommended Rules of Construction of Large, Welded, Low Pressure Storage Tanks: for vertical tanks with flat bottoms and operating pressures between 0.14 barg and 1.03 barg (2.5 psig and 15 psig)
• ASME BPV Code, Sect VIII, Div 1: for other operating pressures
Special design criteria, such as particular corrosion allowances or nozzle design, are also considered in acid storage tanks — either by special company or supplier criteria, or from professional associations. For instance, concentrated sulfuric acid tanks design should follow NACE SP0294 — Design, Fabrication, and Inspection of Storage Tank Systems for Concentrated Fresh and Process Sulfuric Acid and Oleum at Ambient Temperatures.
Tanks should allow access to the top nozzles and the vent system, and offer an appropriate facility for sampling. Periodically, it is necessary to homogenize the contents of the tank, because the acid that remains on the surface establishes a vapor-liquid equilibrium in which toxic and corrosive gases are released, so a recirculation system is recommended.
Special attention should be given to the acid physical properties in storage to prevent freezing, high corrosion rates or vaporization.
In general, corrosion rates increase at higher temperatures, so acids should be stored at the lowest possible temperature without freezing the acid. Higher corrosion rates could also result from heating of the metal surfaces due to sun radiation, so the tank exterior should be painted with a radiation reflecting color, such as white. Another regular measure to maintain acids at an appropriate temperature is coating the tank with an adequate material such as vinyl-based materials.
In places where the storage temperature could be below the acid freezing point, storage tanks and vessels should be provided with heating facilities, such as plate coils mounted on the outside of the tank wall, or external heat exchangers connected to the tank. Internal heating coils are not recommended, because excess temperature in the coil walls accelerates corrosion and could cause leaks. Also, high-pressure steam is not recommended as a heating medium since heat exchange surfaces could exceed 100°C, causing severe corrosion.
Pressurized storage is required when the vapor pressure exceeds the atmospheric pressure at the storage temperature.
Common guidelines for acid storage tank design are summarized in Chem. Eng. May 2008, Facts at your Fingertips: Acid Storage.
When storing acids above ground, containment is also an issue. Tanks should be properly diked, or double walled, to contain spills. In general, containment should be at least for one tank volume (if not properly drained), or less provided there is adequate drainage to an acid neutralization pit, with blockage valves accessible to operators. Local code requirements should also be addressed when designing acid-tank containment; for instance, the U.S. State of Florida has specific requirements as given by Rule 62-762.891 — Mineral Acid Storage Tank Requirements.

Pumps

The design basis should be set before selecting a pump, that is, the operating conditions such as temperature, suction pressure, acid concentration, and so on.
A primary issue that must be taken into account while pumping acids is safety, so, the selected pump for the system cannot leave place for leakage; this is an advantage regularly offered by vertical submerged pumps over horizontal pumps. Also, material selection guidelines shall be followed to avoid casing, impeller or other internals damage.

Piping and fittings

Selecting pipe material and designing the pipe system is a very important issue in a plant, especially while handling acids. The system must ensure the acid is transported safely and efficiently. Piping should have as few flanges as possible, so the chance of having leaks becomes negligible.
In order to select the piping material, the following aspects have to be defined: acid concentration, transport temperature, phase, fluid velocity, type of flow, impurities in the acid and solids presence.
Corrosion is often related to an acid’s velocity. In order to maintain a low velocity of the fluid, a bigger pipe diameter is suggested.

Valves

Valves are used for various functions, including the following:
For blocking, gate valves or plug valves are regularly used. However, plug valves are preferred for this service, to ensure proper valve operation.
For control, globe or butterfly valves are suitable; they can be manually operated or be fitted with actuators.
Materials for different parts of the valves (disk, stem and seat) should be selected according to the acid concentration and operating conditions, by consulting the valve manufacturer.
Some common materials according to the acid to be handled are presented in Tables 9–13.
Table 9. Specific Equipment, Piping, Valves and Protective Clothing Guidelines
EquipmentH2SO4
TanksIron sulfate is produced in storage tanks of sulfuric acid; it is a consequence of interaction between the tank’s surface and the acid. Usually iron sulfate precipitates, therefore the pump suction pipe should be placed above the tank bottom to avoid pumping solid residues that can compromise pump well-functioning. Under the same line, storage tanks must provide a facility to clean the tank bottom. The tank’s maintenance should be performed periodically according to the laws of the state and the company policies
PumpsAccording to the plant requirements, pumps used for sulfuric acid handling are usually horizontal centrifugal pumps or heavy duty vertical, submerged type For handling sulfuric acid at 93.19% (66 °Bè) usually horizontal centrifugal pumps with mechanical seals are used Common materials of construction are: cast iron or Alloy 20 wetted ends, Alloy 20 plunger, tetrafluoroethylene plastic chevron packings
Piping and fittingsFor sulfuric acid service, welded pipe lines with schedule 80 are commonly used, these pipes should be kept full of acid to minimize corrosion attacks. Sulfuric acid also promotes hydrogen gas formation; for this reason it is necessary to avoid pressure buildup by venting the line In case of draining the pipe, the use of air is not recommended, because it can accelerate corrosion. Nitrogen can be used for such purposes
ValvesButterfly Valves: Lead is an adequate stem and disk material for sulfuric acid at all concentrations; for concentrations lower than 75% at low temperatures Alloy 20 and Hastelloy have also been used. The seat should be made of PVF, with Viton and Hypalon also been used
Protective clothingProperly fitted chemical safety goggles, face shield (8-in. high minimum) and protective clothing should be worn. Acid-proof clothing should be fitted snugly at neck and wrists, in a manner preventing drainage of acid to gloves or boots. Impervious rubber or polyvinyl chloride gloves with gauntlets covering forearms should be used. Boots made of the same material should be worn, with tops being covered by the trousers. Head protection via hard hat or full cover acid hood should be worn, as well as a respirator for protection against fumes
Table 10. Specific Equipment, Piping, Valves and Protective Clothing Guidelines
EquipmentH3PO4
TanksHeating coils should be provided in order to maintain the phosphoric acid above its freezing point, depending on ambient conditions and acid concentration. For instance, 85% H3PO4 freezes at 21.1°C
PumpsAll fittings should have wetted parts of 316 L stainless steel, with mechanical seals rather than packing. Centrifugal pumps are also used for phosphoric acid handling
Piping and FittingsStainless steel 316 is regularly used for piping because it has shown excellent results in corrosion resistance for all concentrations of phosphoric acid, even though the piping material can be the same used for storage When using stainless steel, the fittings and valves should be welded or flanged; screwed fittings are not recommended because they may allow leakage
ValvesButterfly valves: 316 SS, Alloy 20 and Hastelloy C are good stem and disk materials for phosphoric acid at various concentrations, with Monel also showing fair results. Common seat materials include: PVF, Neoprene, Hypalon, Viton or EPT
Protective ClothingProperly fitted chemical goggles and protective clothing should be worn. Impervious gloves and aprons are recommended. No special respiratory protection is required under ordinary conditions of use, provided that adequate ventilation is maintained. When vapor or mist concentrations exceed applicable standards, approved respiratory protective equipment must be used
Table 11. Specific Equipment, Piping, Valves and Protective Clothing Guidelines
EquipmentHNO3
TanksFor acid grades lower than 95 wt.%, tanks should be designed for slight pressure and vacuum, with fumes collected at a disposal system and sent to a scrubber. Vent piping should be designed taking into consideration possible corrosion from contact with moisture
PumpsWetted parts should be made of 304L stainless steel for concentrations lower than 95 wt.%; for higher concentrations, they should be made of titanium (with a water content higher than 1.34% to prevent spontaneous combustion), silicon iron or 3003 aluminum alloy [11]
Piping and FittingsPiping made of 304L stainless steel is frequently used for HNO3 up to 95 wt.%, and of aluminum for higher concentrations. Carbon steel (CS) piping with TFE, FEP or glass linings (up to certain temperatures) can also be used for all grades. [11]
ValvesButterfly valves: 316 SS, Alloy 20 and Hastelloy C are good stem and disk materials for nitric acid at various concentrations. Seats made of Viton can handle various concentrations up to 70%; for low concentrations at low temperatures, Neoprene, Hypalon and EPT have also been used
Protective ClothingNeoprene or natural rubber latex gloves are acceptable for handling nitric acid.
Table 12. Specific Equipment, Piping, Valves and Protective Clothing Guidelines
EquipmentHF
TanksAnhydrous and 70 wt.% HF up to 66°C, or HF between 60 to 70 wt.% up to 38°C, can be stored in carbon steel (CS) tanks, since the metal is passivated with an iron fluoride film when the fluid is in contact with the metal. Hydrogen corrosion may occur in steel tanks. Other grades of HF can be stored in tanks made of CS with natural rubber lining, polyethylene or unplasticized PVC [11]
PumpsDiaphragm pumps with TFE or polychlorotrifluoroethylene (CTFE) diaphragms can handle anhydrous, 70 wt.% and electronic-grade HF. Centrifugal pump materials depend on grade: Ni-Cu alloy of Alloy 20 is used for anhydrous HF, Vinylidene chloride (VC)-lined steel for 70 wt.% and electronic-grade HF, and Penton-lined steel or solid Penton for electronic grade HF [11]
Piping and fittingsAnhydrous and 70% wt HF can be transported in seamless CS piping. The rating and schedule should be selected according to the operating pressure and corrosion allowance, with Sch 80 and Sch 160 commonly used for both grades, respectively. CS with VC, TFE and FEP lining is also used, depending on fluid temperature. Electronic-grade HF can be transported in unplasticized PVC pipe
ValvesButterfly valves: Hastelloy C is the best material for the stem and disk, with Alloy 20 also exhibiting fair results. Common seat materials include: PVF, Hypalon and Viton; for pure (100%) HF, only PVF or Viton should be considered
Protective ClothingNeoprene and natural rubber gloves are excellent for handling hydrofluoric acid in all concentrations, glove change is necessary before 8 hours
Table 13. Specific Equipment, Piping, Valves and Protective Clothing Guidelines
EquipmentHCl
TanksOutdoor tanks are preferred for storing hydrochloric acid; some common measures of protection when tank is placed indoors are coating the floor with asphalt or another corrosion resistant material to prevent several damages in case of leaks or spills. The tank must be provided with a vent so acid fumes do not accumulate in the tank and a drainage system so maintenance can be performed periodically. Vents should be routed to a scrubber
PumpsPumps similar to those used for H2SO4 and H3PO4 can be used. Centrifugal pumps lined with, or constructed of TFE, PVDF of Derakane are commonly used. Mechanical seals of carbon and ceramic faces with TFE or fluoroelastomer secondary seals, and Hastelloy C metal parts, are also recommended [11]
Piping and fittingsCS piping with TFE, PVDF, Derakane or polypropylene lining is frequently used for HCl. PVC or FRP piping have also been used, depending on fluid pressure
ValvesButterfly Valves: common stem and disc materials include: lead or Hastelloy C. Common seat materials include: PVF, Neoprene, Hypalon and Viton
Protective clothingFor concentrations up to 40% neoprene and fluoroelastomer gloves are recommended for handling hydrochloric acid. For concentrated acid, butyl gloves are suitable

Acid handling

Sulfuric acid. Sulfuric acid must be stored separately from combustible and reducing substances in a well-ventilated environment at temperatures below 23°C (73.4°F). Concentrated acid needs to be isolated from water, as it may react violently, releasing heat. If sulfuric acid needs to be diluted or combined with water, then it has to be added to water carefully.
To manipulate sulfuric acid, proper personal protective equipment, such as gloves, a vapor respirator when ventilation is inadequate, face shield and full suit shall be used.
Nitric acid. Nitric acid must be stored separately in a corrosion resistant location, avoiding contact with powders, carbides, hydrogen, sulfide, turpentine and strong bases. Along the same lines it is important to mention that nitric acid’s storage requires special conditions, such as adequate ventilation and especially low temperatures to ensure a cool environment for the solution, because heat may cause containers to burst and result in escape of poisonous gases; so it should not be stored above 23°C (73.4°F), and the container must remain dry and locked up.
Nitric acid and its vapors can cause severe damage during its handling to persons who have contact with it; the severity of the damage is related to the time of contact or exposure and the acid concentration.
Every process that involves nitric acid handling or storage must contemplate an adequate ventilation system that ensures airborne levels below the safety exposure limits allowed, not only this measure needs to be taken into account but also workers should be aware of the risks arising from management of nitric acid.
Phosphoric acid. Phosphoric acid can be described as a stable chemical, because it is not subject to thermal decomposition. However, the design criteria for its handling should be based on the acid concentrations and operating temperatures. The most important issue about this acid is the variation of its freezing point according to its concentration; the freezing point of standard concentrations are –17.5°C (0.5°F) at 75%, 4.6°C (40.2°F) at 80% and 21.1°C (70.01°F) at 85%, therefore it becomes necessary to heat phosphoric acid at high concentrations in order to maintain the acid as a liquid solution.
Unlike other acids, phosphoric acid does not react violently with metals; reaction occurs slowly and progressively with hydrogen as a product, so, caution should be exercised because the vapors formed are flammable.
Hydrofluoric acid. HF acid is a very hazardous material, both in liquid and vapor phase. It can cause severe burns, which may not be immediately painful or visible. HF is a strong irritant to the skin, eyes and respiratory tract. The fluoride ion easily penetrates the skin and generates destruction of tissue and severe bone damage.
Package sizes range from 500–1,000 mL for analytical products, to 10,000-L ISO containers. HF is delivered commercially in concentrations of 98 wt.%, 48–51 wt.% and 40 wt.%.
Due to HFs nature, strict measures shall be taken when handling the acid in industrial facilities. Such measures include administrative controls (for example, work permits); engineering controls (instrumentation: detectors, relief valves, emergency dump systems); and personal protection equipment (appropriate clothing).
When boiling all aqueous solutions, HF forms an azeotropic constant boiling mixture that contains 35.6% (by weight) HF and boils at 111.35°C (231.8 °F).
Hydrochloric acid.HCl must be stored in a corrosion resistant location. Even though the acid is non-flammable, when it is heated hydrochloric acid fumes are released, which can compromise the safety and toxicity levels allowed, therefore storage tanks need proper venting that shall be directed to a safe location and treatment facility.
Operators handling hydrochloric acid must wear protective equipment and it is advisable for them to take a shower and gargle with sodium bicarbonate after manipulating the acid in order to avoid teeth corrosion in other activities performed by the operator.
Undesirable reactions can take place between hydrochloric acid and the following compounds: chromate, permanganate and sulfate. Such reactions generate chlorine gas as a result. A subsequent reaction occurs with metal peroxide forming its corresponding chloride.
When storing hydrochloric acid, proper ventilation has to be ensured in order to maintain the acid concentration in air below the permitted limit of exposure.
Edited by Gerald Ondrey

References

1. Perry, R., Green, D. W., & Maloney, J. O. Perrys Chemical Engineers Handbook, McGraw-Hill, N.Y., 2008.
2. Davenport, W. G., and King, M. J., Sulfuric Acid Properties, In Sulfuric Acid Manufacture: Analysis, Control and Optimization, Elsevier, pp. 287–291, 2006.
3. DKL Engineering, Inc.,. Technical Manual, April 12, 2003. Retrieved July 6, 2012, from Sulfuric Acid Properties: www.sulphuric-acid.com/techmanual/Properties/proper ties_acid_properties.htm
4. Material Safety Data Sheet, Nitric acid, 65% MSDS.
5. Potash Corp., Purified Phosphoric Acid, Technical information bulletin, PCS Sale — Industrial Products, 2005.
6. U.S. Dept. of Labor, Occupational Safety and Health Administration (OSHA). Retrieved May 14, 2012, from Regulations: 29 CFR 1910.1000 (General Industry): www.osha.gov/pls/oshaweb/owadisp.show_document?p_table=Standards&p_id=9991
7. U.S. Dept. of Labor, Occupational Safety and Health Administration (OSHA), Retrieved May 16, 2012, from Regulation: 29 CFR 1926.55 (Construction Industry): www.osha.gov/pls/oshaweb/owadisp.show_document?p_table=Standards&p_id=10628
8. U.S. Dept. of Labor, Occupational Safety and Health Administration (OSHA), Retrieved May 16, 2012, from Regulation: 29 CFR 1915.1000 (Maritime): www.osha.gov/pls/oshaweb/owadisp.show_document
9. National Institute of Occupational Safety and Health, NIOSH Pocket Guide to Chemical Hazards, NIOSH Publications, 2007.
10. U.S. Dept. of Transportation, Emergency Response Guidebook 2008 (ERG2008), 2008.
11. Grossel, Stanley S., Safe, Efficient Handling of Acids, Chem. Eng., July 1998, pp. 88–98.
12. ASM International, (2002). Handbook of Corrosion Data, 2002.13. API Std. 620.
14. API Std. 650.
15. ASME Boiler and Pressure Vessel Code Sec. VIII Div 1.
16. DKL Engineering, Inc., Technical Manual, December 20, 2005, Retrieved July 6, 2012, from Strong Acid System — Piping, www.sulphuric-acid.com/techmanual/strong%20acid/sa_piping.htm
17. International Program on Chemical Safety, Chemical Safety Information from Intergovernmental Organizations, April 2000, Retrieved May 12, 2012, from Hydrogen Chloride: www.inchem.org/documents/icsc/icsc/eics0163.htm
18. Pohanish, R. P., Sittigs Handbook of Toxic and Hazardous Chemicals and Carcinogens”, Elsevier, 2012.
19. Southerm States Chemical A Dulany Industries Co., Chemical Safety Handbook, 2002.
20. The Dow Chemical Company, June 2008, 2008, Retrieved July 9, 2012, from Product Safety Assessment: Nitric Acid: http//msdssearch.dow.com/publishedliteratureDOWCOM/dh_0131/0901b80380131028.pdf?filepath=productsafety/pdfs/noreg/233-00312.pdf&fromPage=GetDoc
21. U.S. Dept. Transportation, Electronic Code of Federal Regulation. Retrieved May 14, 2012, from Chapter I Pipeline and Hazardous Materials Safety Transportation regulation: ecfr.gpoaccess.gov/cgi/t/text/text-idx?c=ecfr&tpl=/ecfrbrowse/Title49/49cfrv2_02.tpl

Authors

Alberto Baumeister is the CEO and co-owner of the Ecotek group of companies, which is located in the City of Knowledge, Panama (Calle 60, PH Obarrio 60, Piso 15, Ofc. 15-A, Obarrio, Panamá, Rep. De. Panamá; Phone: +507-203-8490; Fax: +507-203-8491; Email: abaumeister@ecotekgrp.com). He has experience as coordinator and senior process consultant in engineering projects for the chemical, petrochemical, refining, oil and gas industries. He has a Master’s Diploma in water treatment management from Universidad de León (Spain, 2011), a specialization in management for engineers at Instituto de Estudios Superiores de Administración (Venezuela, 1990), and a degree in chemical engineering from Universidad Metropolitana (1987), graduating first of his class. He has been a professor of the Chemical Engineering School at Universidad Metropolitana between 1995 and 2007 and has written several technical publications for international associations.
Sebastiano Giardinella is the vice president and co-owner of the Ecotek group of companies (same address as above; Email: sgiardeinella@ecotekgrp.com). He has experience as process leader, and in project planning and control, in engineering projects for the chemical, petrochemical, refining, oil and gas industries. He is a certified project management professional (PMP), has Master’s Degree in project management from Universidad Latina de Panamá (Panama, 2009), and a degree in chemical engineering from Universidad Simón Bolívar (Venezuela, 2006), graduating summa cum laude; and is currently a student of the M.Sc. in renewable energy development at Heriot-Watt University (Scotland). He is also professor of project management at Universidad Latina de Panamá, and has written technical publications for Chemical Engineering magazine, international associations and academic institutions.
Mayhell Coronado is a process engineer of the Ecotek group of companies (same address as above; email: mcoronado@ecotekgrp.com). She has experience in the development of conceptual and basic engineering projects for the oil and gas, and chemical industries, as well as in support to company management. She has a degree in chemical engineering from Universidad Metropolitana (Venezuela), where she taught thermodynamics, transport phenomena and general chemistry as professor assistant, and has published a work on the effects of microbial contamination in diesel fuel used for thermal power generation.

lunes, 12 de noviembre de 2012

SILVER DISINFECTANTS.....

Silver as a Residual Disinfectant To Prevent Biofilm Formation in Water Distribution Systems

  1. Charles P. Gerba2,*
+ Author Affiliations
  1. 1Department of Agricultural and Biosystems Engineering, Room 403, Building 38, The University of Arizona, Tucson, Arizona 85721
  2. 2Department of Soil, Water and Environmental Science, Room 429, Building 38, The University of Arizona, Tucson, Arizona 85721
  3. 3Department of Agricultural and Biosystems Engineering, Room 403, Building 38, The University of Arizona, Tucson, Arizona 85721
  4. 4Arizona Materials Laboratory, Department of Materials Science and Engineering, The University of Arizona, 4715 E. Fort Lowell Road, Tucson, Arizona 85712

ABSTRACT

Biofilms can have deleterious effects on drinking water quality and may harbor pathogens. Experiments were conducted using 100 μg/liter silver to prevent biofilm formation in modified Robbins devices with polyvinyl chloride and stainless steel surfaces. No significant difference was observed on either surface between the silver treatment and the control.
The materials used in drinking water distribution systems are readily colonized by bacteria (5). The rates of biofilm formation and release into a distribution system (DS) can be affected by many factors (14). Although few biofilm organisms pose a threat to humans, many opportunistic pathogens are able to survive and proliferate (40).
Chlorination is a commonly used water treatment in the United States and Europe (41). Chlorine is also used to provide a residual disinfectant in the DS to prevent water recontamination and to maintain the standards achieved at the first point of disinfection (4). Once a biofilm is established, however, bacteria are more resistant than planktonic populations to disinfectants, including chlorine (16, 20, 32, 44), and antibiotics (25).
Factors affecting survival in biofilms in chlorinated water include low-nutrient conditions, strain variation, bacterial attachment to surfaces with concomitant metabolism changes, and bacterial encapsulation (1, 19, 43). Biofilm growth can lead to pipe corrosion (24, 27), deterioration in water quality (24) and aesthetics (27, 36), and other undesirable effects (24). Chlorine also produces harmful disinfectant by-products (46), particularly with high levels of organic matter. Free chlorine creates problems in older DSs by causing pitting corrosion. Precipitation of ferric hydroxide accelerates corrosion and represents a demand on residual free chlorine aside from that of organic matter (39). The identification of safe alternative disinfection methods is therefore desirable.
Silver's antimicrobial effect has been demonstrated in numerous applications against different types of microorganisms (7, 10). The bactericidal efficacy of silver is through its binding to disulfide or sulfhydryl groups in cell wall proteins (11, 35). Silver also binds to DNA (38). Through these binding events, metabolic processes are disrupted, leading to cell death (21).
Silver has been reported to delay or prevent the formation of biofilms in medical catheters (8, 13, 15, 33), prosthetic heart valves (3, 17), vascular grafts, and fracture fixation devices (6, 9). Silver has also been used in water filters (31), cooling towers (22), and DSs (23, 26, 29). Silver exerts its antimicrobial effect by progressive elution from the devices.
Silver is effective against planktonic bacteria (34) and has been used for water disinfection in Europe (18, 31). In addition, silver, in combination with copper, has proven effective against Legionella pneumophila in hospital DSs for more than a decade (37). Silver is not believed to react with most organics in DSs or to produce toxic by-products (46). The objective of this study was to determine if silver inhibits biofilm formation on two very different surfaces to evaluate its potential as a residual disinfectant in DSs.

News from the Market....BED BUGS AGAIN

Bedbugs are small, oval, brownish insects that live on the blood of animals or humans. Adult bedbugs have flat bodies about the size of an apple seed. After feeding, however, their bodies swell and are a reddish color.
Bedbugs do not fly, but they can move quickly over floors, walls, and ceilings. Female bedbugs may lay hundreds of eggs, each of which is about the size of a speck of dust, over a lifetime.
Immature bedbugs, called nymphs, shed their skins five times before reaching maturity and require a meal of blood before each shedding. Under favorable conditions the bugs can develop fully in as little as a month and produce three or more generations per year.
Although they are a nuisance, they do not transmit diseases.

Where Bed Bugs Hide

Bedbugs may enter your home undetected through luggage, clothing, used beds and couches, and other items. Their flattened bodies make it possible for them to fit into tiny spaces, about the width of a credit card. Bedbugs do not have nests like ants or bees, but tend to live in groups in hiding places. Their initial hiding places are typically in mattresses, box springs, bed frames, and headboards where they have easy access to people to bite in the night.
Over time, however, they may scatter through the bedroom, moving into any crevice or protected location. They may also spread to nearby rooms or apartments.
Because bedbugs live solely on blood, having them in your home is not a sign of dirtiness. You are as likely to find them in immaculate homes and hotel rooms as in filthy ones.

When Bedbugs Bite

Bedbugs are active mainly at night and usually bite people while they are sleeping. They feed by piercing the skin and withdrawing blood through an elongated beak. The bugs feed from three to 10 minutes to become engorged and then crawl away unnoticed.
bedbug bites
Most bedbug bites are painless at first, but later turn into itchy welts. Unlike flea bites that are mainly around the ankles, bedbug bites are on any area of skin exposed while sleeping. Also, the bites do not have a red spot in the center like flea bites do.
People who don't realize they have a bedbug infestation may attribute the itching and welts to other causes, such as mosquitoes. To confirm bedbug bites, you must find and identify the bugs themselves.

Signs of Infestation

If you wake up with itchy areas you didn't have when you went to sleep, you may have bedbugs, particularly if you got a used bed or other used furniture around the time the bites started. Other signs that you have bedbugs include:
  • Blood stains on your sheets or pillowcases
  • Dark or rusty spots of bedbug excrement on sheets and mattresses, bed clothes, and walls
  • Bedbug fecal spots, egg shells, or shed skins in areas where bedbugs hide
  • An offensive, musty odor from the bugs' scent glands

viernes, 31 de agosto de 2012

WHY DOES BACTERIA AND MOLD PRODUCE BAD ODORS

SEE INTERESTING ARTICLE BELOW:


Q: I am finding that some of my water jobs quickly get a musty odor, much like a moldy smell, even when I arrive the same day the loss occurs. Why can I smell mold that quickly?

 

A: Actually, mold growth does not begin to become microscopically detectable until eight to 10 days after the water incursion, and is not visible until 18 to 20 days.

 

For more information on this, before we get into this particular discussion about the cause of some of these odors you are encountering, please see the article in the May issue of Cleanfax magazine for the peer reviewed scientific documentation.

 

As a water damage technician, we show up at a water job and there is that tell-tale musty, moldy odor. We may even start the drying process when there is no odor, and the next day that musty odor has appeared.

 

What is causing this odor? If the odor is not caused by mold, then what is causing it? The answer is probably bacteria.

 

It is true that the odor could be from old mold. Assuming a normal response time to a water loss of 12 to 24 hours, then for the odor to be coming from mold would mean that the mold was already there before the water loss — thus a pre-existing condition. So if mold is not visible, the source of the odor is probably bacteria.

 

Bacteria basics

 

Before getting into what to do about the bacteria that is causing the odor at the water loss, we need to understand what bacteria are, and if they pose a health hazard.

 

According to paleontologists, who are scientists that study the history of life on Earth, bacteria were the first life form to develop on Earth.

 

Bacteria have the largest numbers of any life form on earth. It is estimated that there are 5 x 10 to the 30th power of bacteria on Earth (this number is a 5 followed by 30 zeros).(1)

 

The microbiologists who study bacteria estimate that there are 10,000,000 species on earth, with only about 9,000 having been identified. In comparison, there are about 5,500 identified species of mammals on earth.

 

Bacteria live everywhere on Earth, and live on everything on earth. Actually "cataloging" all bacterial life will probably never be accomplished. If you went into your back yard and took a shovel of dirt, in that shovel would be an estimated 2.2 million bacteria.(1)

 

Looking at bacteria from a different perspective, a weight perspective, here are some interesting statistics:

 

There are about 6.8 billion humans on Earth, and if each human weighs an estimated 160 pounds, then the total weight of the human population on earth would be about 1.1 x 1012 pounds, this 1.1 x 10 to the 12th pounds. As an example of how big this number is, if we stacked one dollar bills on top of each other, this amount of 1.1 x 1012 of dollar bills would reach the moon, which is about 240,000 miles from Earth.

The total weight of bacteria on Earth is estimated to weigh 1 x 10 to the 15th pounds.(1)

Thus the total weight of bacteria on Earth is much larger than the weight of all the humans on Earth.

Bacteria have always been here and have always been very abundant.

 

When most of us hear the word bacteria, we have an immediate negative reaction. The word "bacteria" to most of us means sickness, illness and disease, among others. Nothing could be further from the truth. If it was not for bacteria, the human race would not exist. Bacteria are 100 percent essential for us, as humans, to live. A few examples:

 

Bacteria on your skin (2)

1,000 different species

Different species live on different regions of the human body

Many act as defense mechanism against pathogenic bacteria

Bacteria in your mouth (3)

500 to 1,000 different species

Even after brushing and rising with mouthwash, thus killing most bacteria, the bacteria regenerate in about two hours (which is a good thing)

These bacteria are a major bodily defense mechanism

Bacteria in your large intestine (4)

700 different species of bacteria, weighing about 4 pounds

Produce vitamin K, vitamin B, thiamine, riboflavin

Digest fiber.

Bad bacteria

 

While there are thousands of bacteria which live on us, in us, and protect us, there are some "bad" ones.

 

There are hundreds of species of bacteria that can, and do, cause sickness and disease. These are called pathogenic. The ones we hear about most often are the likes of Escherichia coli (E-coli), Salmonella, Shigella, Streptococcus, pneumonia, tuberculosis, cholera, etc.

 

And, we have just seen an apparently new bacteria strain of E-coli in Europe.

 

In most buildings, the common types of bacteria that are present include micrococcus, staphylococcus and bacillus. All of these live on our human skin and are mostly benign.

 

The reason these bacteria are found in buildings is that we, as humans, shed our surface layer of skin and these bacteria are also shed with the dead skin cells. So, while there can be pathogenic bacteria in buildings, they are normally not present.

 

While pathogenic bacteria are cause for concern, they can be destroyed by the proper use of biocides/antimicrobials, or by taking away one of their requirements for life, either their food source or water.

 

Bacteria growth

 

Bacteria are single-celled forms of life that are very small in size, about 0.2 to 1 micrometers in diameter. As a comparison, a human hair is 40 micrometers to 120 micrometers in diameter and photo copy paper is about 100 micrometers.

 

Bacteria reproduce by a process that is called binary fission, which means they split from one cell into two cells. Many species of bacteria can reproduce almost continually.

 

The "splitting" can occur as fast as every 15 minutes, which is much quicker than mold reproduces. While this does not seem very quick, watch the math: (5)

 

Start with one cell, 15 minutes = 2 cells, 30 minutes = 4 cells, 45 minutes = 8 cells, 60 minutes = 16 cells

Four hours after the start = 65,536 cells

Eight hours after the start = 4,294,967,296 cells, almost 4.3 billion cells.

With this reproduction rate, the quantity of bacteria literally explodes. Even if we respond to the water loss eight hours after the event, we are caught behind the curve.

 

The numbers go beyond imagination if you look at 24 hours, since the quantity can keep doubling every 15 minutes.

 

With bacterial growth rates that are exploding at a water loss, they have to obtain energy to survive, grow and continue their reproduction.

 

Bacteria obtain energy from digestion. Bacteria's digestion occurs outside of the organism and one of the by-products of this process is off-gassing, which creates the musty odor that we probably smell at the routine water loss.

 

The odor that becomes noticeable at a water loss can be very similar to odor given by mold. These odors are known as microbiological volatile organic compounds (MVOCs). It is this off-gassing that could be the odor that is present when we arrive and/or could be the odor that appears on day two of the water loss.

 

Many times, you will hear water damage technicians say something like, "I am applying a biocide to stop the odor from showing up on day two."

 

What the technician is, in effect, doing is applying a biocide to kill the bacteria which eliminates the generation of MVOCs.

 

Fighting the bacteria

 

The ways to minimize, reduce or eliminate bacteria are by proper cleaning, drying and the application of biocides.

 

There are many different formulations of effective biocides that are routinely used to kill bacteria on a water loss. Many of these solutions use, as their primary "killing" chemicals, the same chemicals that we find in everyday life. Here are some examples:

 

Hydrogen peroxide used on cuts to kill bacteria

Phenols, which are used in biocides, are also the same used in a popular mouth wash

The orange colored biocide that is used by phlebotomists on your arm before taking blood is iodine, which is known as an iodophor in chemical terms

Quaternary ammonium compounds are used in household cleaners/disinfectants that are used in bathrooms and kitchens

Hypo-chlorites that are in solutions are also used in your clothes washer to clean whites, commonly called bleach.

While there is justifiable concern about misuse of biocides, most of the biocides used in our industry have been around for years and when used properly can kill both bacteria and mold and do not pose a human health risk.

 

"Killing" mold is not an acceptable method of mold remediation, but that is for another article. Killing bacteria with biocides is a very acceptable method of decontamination. It is routinely done in hospitals, doctors/dentists offices, food process facilities, restaurants, etc.

 

Bacteria, like all forms of life on Earth, needs water to live. Below is a table showing different levels of water activity and the type of microbial life each level supports.

 

Water activity is the water that is available to support microbial life at the very surface level of a material, which is the location where we find microbial growth.

 

Water activity and moisture content are somewhat related, but a full discussion is for another article.

 

Water Activity (wetness) - Minimum to support                Life Form Supported

0.95        Bacteria

0.88        Most Fungi

0.66 to 0.70         Mold: Penicillium, Aspergillus

As can be seen from this chart, bacteria need a lot of water to live. In fact, bacteria needs more water to live than does mold. As a comparison, the average human should consume 25 ounces of water per day. Less than this amount may lead to health problems. With water activity, if the amount of water is below the above values, then there is not enough water for microbial life to live.

 

When water is taken away from bacteria, they die; some types of bacteria will generate spores as the living bacteria die. This is different from mold. When water is taken away from mold, mold goes into a state called dormancy. Mold, in effect, goes into a waiting pattern for water to return — it does not die.

 

Thus, drying can be an effective bacterial killing method.

 

Musty odors

 

Back to our tell-tale odor at the water loss. That musty odor can be a sign of mold growth, which may not be visible. Mold can be living and growing inside wall cavities, under cabinets, under carpet/pad and in other "hidden" locations.

 

However, the odor you encounter is more likely caused by bacteria that are ever-present in homes and grow very rapidly when exposed to water.

 

If you find mold right after a water loss, it is most likely pre-existing, and not from the immediate water loss.

 

The best method to reduce bacteria and their odors and potential negative health impacts is by:

 

Properly cleaning the affected areas

Drying the structure

Appropriate use of biocides.

If a structure is clean and dry, then there cannot be any microbial life.

 

References:

 

(1)          Whitman, W. B., Coleman, D. C., Wiebe, W. J. "Prokaryotes:

      The unseen majority." National academy of Sciences, pp 6578

      – 6583. June 1998, University of Georgia, Athens, GA

 

(2)          Todar K. Normal Bacterial Flora of Humans Todar's Online

      Textbook of Bacteriology

 

(3)          Zimmer, Carl. "How Microbes Define and Defend Us." Science,

      New York Times. 12 July 2010

 

(4)          Maton, Anthea; Jean Hopkins, Charles William McLaughlin, Susan

      Johnsons, Maryanna Quon Warner, David LaHart, Jill D. Wright

      (1993). Human Biology and Health. Englewood Cliffs, New Jersey,

      USA: Prentice Hall

 

(5)          Zwietering M H, Jongenburger I, Rombouts F M, van 'T Riet K

      (1990). "Modeling of the Bacterial Growth Curve". Applied and

      Environmental Microbiology 56 (6): 1875–1881

 

Richard Driscoll has a B.S. degree in mechanical engineering from Clarkson College of Technology, an MBA from the University of Dayton and is currently working on his doctorate. He is a professor at Webster University, where he provides graduate and under-graduate level lectures on marketing, international business management and business metrics. He is an Institute of Inspection, Cleaning and Restoration Certification (IICRC) Certified Master Restorer and an approved instructor. Driscoll has been consulted by state governments on legislation related to the cleaning and restoration industry. He also is the author and instructor for Restoration Sciences Academy's MR-110 and MR-210 microbial remediation classes. He can be reached at Richard@mayhemmishaps.com.

 

 

jueves, 30 de agosto de 2012

SEE WHAT YOU CAN DO WITH AN ORANGE

See the link below , it is great !!
http://www.youtube.com/watch?v=vZp_q_7IExA&feature=fvwrel

can also make a nice candle.

miércoles, 1 de agosto de 2012

WHY CHEMISTRY ??

Why I am a chemist



The iconic double helix; both Watson and Crick needed to learn chemistry to decipher its structure (Image: Jerome Lejeune)
The twentieth century was supposedly the century of physics and the twenty-first century is that of biology. Where does chemistry fit in? The answer is, in both. Chemistry was integral to both the physics and biology that dominate their respective centuries. It has played a major role in human existence for as long as civilization has existed. And it continues to be a central part of much of scientific progress. The reason why chemistry does not seem to conspicuously make its way into the lexicon of cartographers of science is the same reason why the people who do the lights, costumes, event management, casting, musical score, special effects and cinematography for a major motion picture don’t figure on most people’s radar. That’s because their work is so ubiquitous and subtly pervasive that we take it for granted. And often enough chemistry surprises us by stepping into the shoes of the director, actors and writers.
Chemistry is a many splendored thing
I am a chemist. I am passionate about chemistry because of its central and tremendously diverse role in the entire scientific enterprise. Chemists can be doctors, inventing drugs and materials for medical implants. Chemists can be architects, designing materials that can confer resilience, strength and aesthetic shapes to building materials. Chemists can be physicists, calculating structures of molecules using quantum mechanics and shining lasers on them to interrogate their properties. Chemists can be astronomers, literally studying star stuff. Chemists can be climate and energy scientists, studying the impact of climate change on the carbon cycle and developing new materials for solar capture. Chemists can be biologists, probing the fundamental basis of life and its origins. Chemists can be chefs and perfumers, concocting uncanny approximations of natural fragrances and flavors for haute cuisine. Chemists can even be fashion designers, developing novel textiles and colors for the latest season. And chemists can be engineers in a very fundamental sense, building molecules atom by atom.

There are chemists and there are chemists









Molecular model of a metal-organic framework (MOF) designed to capture hydrogen, just one part of a virtually unbounded universe of materials chemists can make (Image: Science Buzz)









Images of chemists inevitably conjure up slightly bug-eyed scientists with unkempt hair holding green frothing liquids. But as with some other portrayals of scientists in popular sources, this image is simplistic at best and a caricature at worst. Reality is more diverse. How would the scene look like if you collected chemists from all specialties, put them together in a room and asked them to practice their trade? Many chemists would appear in front of fume hoods, specialized enclosures that are designed to suck out noxious fumes and allow a chemist to organize his or her wherewithal. You would indeed see some of them holding colorful, bubbling liquids – and this visual aspect certainly contributes to the allure of chemistry – but you would see many others holding tiny vials with colorless liquids or solids. The contents of those vials could range from DNA to snail toxins to new materials for solar energy. You could also see chemists experimenting with lasers, electronics, x-ray machines and spectrometers and they would still be doing chemistry. Tucked away in a corner, you would then improbably find a few chemists wearing neither lab coats nor tinkering with any kind of chemical apparatus. Instead – and this happens to be my trade – they would be intently staring at a computer screen, watching and manipulating 3D images of small molecules and proteins, writing code and running calculations on the structure and properties of these molecules. These people are still doing chemistry. Finally, there’s a small but significant group of chemists who you would not locate in this room; you would find them instead scattered thousands of miles away in rainforests, oceans and the arctic expanse. These chemists are digging deep into the soil, studying amphibians and scooping water in search of new drugs. Others would be testing water, soil and air samples for environmental pollutants.
Chemistry permeates our world
The foregoing discussion exemplifies the sheer diversity of chemical science and its practitioners. The heart of chemistry is the science and art of synthesis, a process that can make novel molecules which never existed before. The impact of this activity on human civilization is hard to overstate. Look around you. Every single bit of material entity that you see has either been synthesized in the flask of a chemist or is a natural compound that has been modified in the flask of a chemist. Even if it is not synthetic, it has probably undergone some kind of synthetic modification that has improved its color, flavor, smell, toughness, flexibility, softness, durability, conductivity, or aesthetic looks. Much of the modern world as we know it in the form of metals, plastics, fibers, drugs, detergents, pesticides, fuels, medical implants, food and drink is the direct result of chemistry. Pondering just one of chemistry’s myriad creations like jet fuel or PVC or aspirin should convince us of its all-pervasive role in human civilization. It would not be a stretch to say that chemistry’s influence on our modern way of life and the rise and fall of nations is equal to that of the development of the calculus.

The poppy plant; a single molecule - morphine - has contributed to its endless allure and geopolitical consequences (Image: Agrofuels)
Saying that chemistry has been influential in the rise and fall of nations is not an exaggeration. There is no other science whose basic entities have had such an impact on international and domestic geopolitics on an individual basis. Time and time again, single molecules have dictated the fate of nations. The central role of iron, bronze and aluminum in the shaping of ancient and modern cultures is well-documented but there’s more. For many years and even now, the economic strength of a country has been judged by its production of sulfuric acid. Or consider morphine, that singular substance which is alluring and forbidden in equal parts. Morphine was responsible for the Opium Wars, a set of conflicts whose repercussions forever changed the geopolitical landscape and future of China. And in a classic case of very slightly altered chemical identity which we will often explore on this blog, morphine’s cousin heroin continues to hold enormous sway on political calculations through the drug trade, leading to entire communities destroyed and billions of dollars spent. The pattern repeats throughout history; indigo, saltpeter, crude oil, rare earth metals, uranium, ambergris, gold, turmeric, silk, salt, all of them substances prized for the presence of one or a handful of molecules, sometimes prized enough to have encouraged trade, caused wars, brokered peace, killed millions, driven men to wealth, madness and despair.
The human science




The development of penicillin is the quintessential example of the intense positive impact chemistry has on our lives (Image: Kenneth Todar)




As I noted in a past post, it’s this intimate connection of chemistry with our world and history that makes it, more than any other discipline, the human science. This has led to a complicated relationship between molecules and our collective consciousness. It is not uncommon for the media to try to steer us clear of the dangers of “chemicals”. What’s usually missing is the context. Sometimes the belief that all chemicals are bad leads to nonsensical advertising, such as the enthusiastic marketing of products that apparently contain no “chemicals”, a practical impossibility if chemicals are defined as molecules of one kind or another. One of the common refrains of those battling this chemophobia is that “the dose makes the poison”, a universal principle that applies to everything from water to botulism toxin. Many well-intentioned studies which seek to warn the public of the dangers of chemicals ignore this basic fact and often miss details of exact doses, statistical significance and sample sizes.
Nonetheless, much of this chemophobia reflects the complicated relationship between humans and science that we have always lived with. In this sense chemistry presents us with a microcosm of the tussle between technological progress and its moral dilemmas; after all, while penicillin brings a person back from the brink of death, nobody can deny that it was also used to kill during World War 1, and it is true that wrong doses of chemicals in the wrong hands can cause much death and suffering. Seen this way chemicals are no different from human beings where the specific context can turn a saint into a sinner. But these facts present us with a challenge that’s no different from that presented by the progression of science and technology since the industrial revolution. Remembering Joseph Rotblat’s words that much of human suffering is related to the time lag between technological developments and our moral and human capacity to fully comprehend them, for better or worse we will continue to be confronted with chemicals, with fossil fuels, with radioactivity and with genetic engineering. In many of these cases however, it is hard to deny that their sum total has greatly contributed to economic and technological progress and has objectively alleviated suffering, at least in some cases like drug development and poverty eradication.
Chemistry@TheCuriousWavefunction
On this blog I will be discussing the nature of chemical science. I will be talking about the history of chemistry and will try to illustrate the incalculable impact that molecules have had on our way of life. Papers will be discussed and the power of basic chemical concepts will be illustrated. Along the way we will meet some of the giants of chemistry on whose shoulders we all stand. Another goal is to discuss the unique philosophy of chemistry, something that has traditionally been neglected by philosophers of science. The overall aim is to point out the central place that chemistry has in our world and to demonstrate that it is very much the human science.
This blog picks up the baton from my old blog with the same name which I have been writing for slightly more than eight years now. That blog has been an immensely rewarding endeavor and has been enriched with comments and criticism by readers, many of whom have paid more attention to it than it deserved. Here I will also be dwelling on my other interest, the history and philosophy of science as well as miscellaneous scientific topics that I am interested in. I am thankful to the organizers of the Scientific American blog network (especially Bora Zivkovic) for this opportunity and am very happy to be joining a first-rate group of bloggers who between them seem to cover almost every field of human inquiry. I hope I can make my own modest contribution to the sparkling dialogue that defines this site, and I greatly welcome and appreciate comments and criticism.

martes, 22 de mayo de 2012

IS IT REALLY CORRECT TO USE OUR FOOD SOURCES TO SUBSTITUTE SYNTHETIC MATERIALS OR FUEL ??

Biopolymers:    Time to Take A Deep Breath

Materials Know How,
By Michael Sepe from Michael P. Sepe LLC

From: Plastics Technology Issue: May 2012

  Are we looking at all of the implications associated with developing this new 'crop' of polymers? The author argues that large-scale use of food crops—or land that could be used to cultivate them—to produce biopolymers would raise concerns about global food supplies, water use, and the environmental effects of agriculture. A more sustainable solution, he argues, would be use of inedible plant matter, preferably grown on land not suitable for food production. (Photo: RTP Co.) The enthusiasm for polymers made from biologically derived materials is understandable. After years of plastics being assailed by environmental groups, the media, and the general public for being “part of the problem” of consumption of fossil fuels, it undoubtedly feels good to be able to point to the growing sector of biopolymers as evidence that the plastics industry is acting in a conscientious and proactive manner. It is consistent with the ethic behind already worn-out terms such as green and sustainable. This newfound enthusiasm for a sector of the industry that seems to have finally reached critical mass after 35 years of painfully slow and uneven development has given rise to some bold and even outrageous predictions regarding the degree to which biopolymers will replace oil-derived plastics as this century unfolds. One online survey that was posted recently asked a question to the effect of, “How soon will biopolymers displace oil-based polymers as the dominant class of materials used in the plastics industry?” The multiple choice menu contained options like 10 years and 25 years. I checked “Never.” Never is a long time, but my answer was motivated less by a belief that it can’t happen than by a conviction that it should not happen, at least in its current incarnation. Deriving propanediol from grains or ethylene from sugar cane may sound like a good idea. However, this is an extension of the strategy that introduced alcohol derived from corn to the motor-fuel industry. This approach has contributed to a substantial increase in the price of food as the supply of staples has been reduced in favor of growing crops for fuel. This has gone largely unnoticed in Europe and the U.S., where the cost of food does not constitute the percentage of the family budget that it does in developing nations. But it has had a large impact on the ability of large segments of the world’s population to feed itself. There are some inescapable facts to be confronted about the state of food production in the world today and the growing problem of feeding a rapidly expanding population. And it begins with the fact that approximately 1 billion of the 7 billion inhabitants on the planet already suffer from chronic hunger. This is a conservative estimate; some place the number closer to 2 billion. Add to this the projection that by 2050 we will add another 2 billion to 3 billion people, and that those already living or yet to be born into countries with rapidly developing economies will consume more food, and the best estimates indicate that world food production will need to double in the next 40 years. It is not entirely clear that this is an attainable objective given the fractured nature of the world political system. However, it is clear that one thing that is not needed to add further to the burden of meeting this objective is diverting large amounts of food crops to production of polymers. As things stand, only 60% of the food grown today ends up going directly to human consumption. An additional 35% is used for animal feed. It takes 30 lb of grain to make 1 lb of edible, boneless beef. The other 5% already goes to biofuels and other industrial products, including our burgeoning biopolymer sector. The argument is made that the products grown for animals and industry do not detract from the human food sources since these products are not fit for human consumption. One night while coping with a bout of severe insomnia, I watched Congressional proceedings on C-Span where testimony to this effect was being given to Congress by representatives of Big Alcohol. But this defense ignores the reality that there is a finite amount of land on which crops can be grown, and if the economic incentives dictate that crops will sell for higher prices when made into biofuels and biopolymers than when made into food, then land will be set aside to do just that. Market theory would respond to this by using more land to produce all of the needed products. And this brings us to the next issue, the impact that agriculture has had on our environment. Only energy production has had a greater impact on our environment than agriculture. Agriculture is the largest single source of greenhouse gases, accounting for 35% of all the carbon dioxide, methane, and nitrous oxide that we release. This is more than the worldwide emissions from transportation or electricity generation. In addition, agriculture has cleared or significantly transformed large percentages of prehistoric grasslands, savannahs, and temperate and tropical forests. Finally, fresh water has been part of the collateral damage associated with agriculture. Irrigation has drawn so much volume away from natural waterways that many large rivers, such as the Colorado, have diminished flows or have dried up altogether, and many places have rapidly declining water tables, including regions in the U.S. And where water is not disappearing it is being contaminated. Fertilizers, herbicides, and pesticides are ubiquitous. While fertilizers have been an important ingredient in improved agricultural yields, nearly half of the applied fertilizer runs off and ends up in coastal waters where it impacts fishing grounds, another key element in the cycle of food production. And fish do not require large allotments of grain to be converted into food. Kermit the Frog had it right: It’s not easy being green. Before we rush to replace petroleum with “renewable resources,” we need to pause, take a breath, and truly understand the impact of siphoning off key resources designed to feed people to make our polymers. Biopolymers are an inherently good idea. But if this is to be done in a sustainable way, to use the vernacular, we need to make them from the parts of the plant that we do not eat or from crops that can grow in places and under conditions that would not sustain food production and therefore do not compete for those resources. Then we can get down to answering the technological questions regarding where biopolymers fit when it comes to requirements for efficient processing and the properties they offer relative to the incumbents.

domingo, 20 de mayo de 2012

APRENDER SOBRE SAPONINAS

Saponinas:
Las saponinas (del latín sapo, "jabón"), son glucósidos de esteroides o de triterpenoides, llamadas así por sus propiedades semejantes a las del jabón: cada molécula está constituida por un elemento soluble en lípidos (el esteroide o el triterpenoide) y un elemento soluble en agua (el azúcar), y forman una espuma cuando se las agita en agua. Las saponinas son tóxicas, y se cree que su toxicidad proviene de su habilidad para formar complejos con esteroles, por lo que podrían interferir en la asimilación de estos por el sistema digestivo, o romper las membranas de las células tras ser absorbidas hacia la corriente sanguínea. Existe una gran variedad de plantas que contienen Saponinas en distintas concentraciones, como por ejemplo Yucca, Ginseng, Quinoa, Quillay entre otros. Las Saponinas se producen en forma comercial, teniendo múltiples usos: agente emulsionante de grasas y aceites, protector de sustancias coloidales, dentrífico, emulsificador de la industria fotográfica.
Se agrega a las bebidas para obtener espuma y en extinguidores de incendio.
La saponina presenta algunos usos en medicina especialmente en enfermedades respiratorias y dérmicas. Por su semejanza estructural con algunos esteroides, podría participar en la producción de hormonas sintéticas para el control de la natalidad. Se destaca también la acción hemolítica.(Tocal y Rosende, 1986).
Debido a que la mayoria de las saponinas disponibles comercialmente son fabricadas para estos propósitos técnicos,los fabricantes practicamente no discriminan de que plantas ellas provienen. Aplicaciónes de la Saponina
(1) Agroquimicos: El mecanismo funcional de la saponina es en la Tensión superficial. En aplicaciones como un agente humectante para las aplicaciones plaguicidas en polvo. La tasa de suspensión de polvo mojable de plaguicidas pueden alcanzar hasta el 85% a 90% e incluso más del 95%. La saponina podría ser utilizado como sinergista, en la difusión de plaguicidas en emulsión. Podría ser utilizado en el polvo soluble deherbicidas o herbicidas líquidos para mejorar la eficacia. Puede reducir la dosis de herbicidas puros.
La saponina, como un plaguicida biológico, también podría ser utilizado como insecticida, fungicida, nematicida, como agente de limpieza del estanques, acelera el crecimiento del camarón. El insecticida que contiene saponina, mata los gusanos, lombricesnematodos etc.

(2) Molusquicida: Es un molusquicida natural orgánico sin ningún tipo de daño potencial para los humanos, los animales y el medio ambiente.
Se aplicada en los campos de arroz para matar a los caracoles, sobre todo Golden Apple. Se puede garantizar la cosecha y calidad superior de arroz sin elementos nocivos acumulados.

(3) Acuicultura: Pesticida natural es ampliamente utilizado en la acuicultura para eliminar los peces no deseados y los insectos nocivos en los peces y estanques de camarones.
Su contenido es la T.saponina. Ayuda a los camarones a despegar del shell y mejora el crecimiento de los camarones. Desintoxica rápidamente en el agua y no son perjudiciales para el ganado y las personas que pueden usar el agua. No dejan residuos nocivos acumulativos, y es fácil de usar y económico.

En la ganadería, se puede reducir el nivel de colesterol en el interior de los animales y desarrollar productos de bajo contenido de colesterol de los animales.

(4) Alimentación: La T. Saponina para piensos es eficaz y sustituye los antibióticos, puede reducir las enfermedades para los seres humanos y animales y mejora toda la industria de cría acuática.

(5) Construcción: La T. saponina puede ser utilizado como agente espumante y de estabilización de la espuma como agente en la producción de hormigón. Tiene una función especial en los aglomerados de maderas.

(6) Química: La Saponina se puede utilizar para la producción de champú para el lavado de cabello. Tiene buenos efectos en el cabello, la protección, la inflamación, la eliminación de la caspa. La Saponina también se puede utilizar para lavar la ropa y no reduce el color o se encogen y por lo tanto la industria textil no pierde brillo.

jueves, 12 de abril de 2012

GOMA ESPUMA DE POLIURETANO CON MEMORIA

Las espumas viscoelásticas, también conocida como memory foams, son espumas de poliuretano. Es básicamente igual que una goma espuma convencional, solamente que algunos químicos que se utilizan en su fabricación son un poco diferentes y al ser utilizados logran la propiedad de «memoria» que tiene este material. Esta espuma se comporta de diferente manera dependiendo de la temperatura a la que esté. Cuando está fría, es más dura y cuando está caliente se vuelve más suave. Esta espuma se adapta a la forma del cuerpo, disipando la presión de manera muy buena, lo que hace que se utilice para distintas aplicaciones médicas y de descanso.
La espuma viscoelástica, o memory foam, fue originalmente creada para la NASA en el NASA Ames Research Center (Detalles debajo). Aunque nunca se utilizó en el programa espacial, si se utilizó para que los asientos de aviones fueran más confortables y seguros para los pasajeros y pilotos. Posteriormente, se empezó a utilizar en aplicaciones médicas, como para pacientes que tenían que estar en cama por periodos de tiempo muy largos y sin moverse, como paralíticos, o pacientes en terapia intensiva, y que desarrollan úlceras o llagas de presión e incluso gangrena. Los colchones de memory foam ayudaron de manera muy importante a que estos sucesos ya no ocurriesen.
Inicialmente, este material era muy caro, pero décadas más tarde se logró optimizar la producción y hoy en dia, ya se han desarrollado productos que, aunque todavía exclusivos, están al alcance de todos, como colchones, almohadas, cojines, cascos, etc.
La propiedad más importante que tiene este material es que disipa la presión del cuerpo de manera uniforme en toda su superficie. Esto consigue que el cuerpo, al estar acostado, no tenga puntos en los que la presión sea muy alta (cabeza, hombros, cadera) sino que el material se amolda a todo el cuerpo y disipa la presión de manera uniforme. Este material se usa principalmente para hacer almohadas y colchones. Estos productos vienen en diferentes densidades y niveles de firmeza.

Mas detalles sobre los trabajos de la NASA con estas espumas se pueden obtener en el articulo Forty-Year-Old Foam Springs Back With New Benefits.
Pueden consultarlo en: http://www.sti.nasa.gov/tto/Spinoff2005/ch_6.html
Alli pudiesen leer que estas espumas viscoelásticas fueron un desarrollo técnico para solucionar un problema concreto, la aceleración que sufrían los cuerpos de los astronautas al despegar. Si alguien le ha comentado que era para que los astronautas durmieran en el espacio, eso no es cierto pues en el espacio no se necesitan colchones. La adaptabilidad y sobretodo, su característica de disminuir la presión de la superficie de descanso sobre el cuerpo del durmiente, convirtieron rápidamente a estas espumas en uno de los materiales más empleados en la fabricación de colchones.

Las características de la viscoelástica hacen que el durmiente esté más tiempo en la fase óptima de descanso, al disminuir los movimientos de este y las interrupciones del sueño, lográndose un mayor efecto reparador del sueño y sensación de bienestar.
GRACIAS A ALMAIDA

miércoles, 11 de abril de 2012

Why is Acetone soluble in water?

Acetone is polar and water is polar. the solubility rule is as follows: "like dissolve like" meaning the more similar the polarity of two substances, the greater their ability to interact with each other.The carbonyl (i.e. C=O)residue in acetone (CH3COCH3 is the real formula) which is polar in nature due to the difference in electronegativity b/wn C and O, forms an overall molecular dipole in acetone. This molecular dipole is nearly identical to water--in fact, acetone has a dielectric constant of about 77 while water's dielectric constant is about 80 at room temperature and thus would be soluble in water.

Hydrogen bonding DOES occur between acetone and water as the oxygen of acetone's cabonyl can hydrogen bond with the O-H bonds of water. However, the presence of such hydrogen bonding would in fact only lend to the ability of the two types of molecules to be miscible with each other.

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GREEN CHEMICALS

The Green Seal certification is granted by the organization with that name and has a great number of members contributing with the requirements to pass a raw material or a chemical product as "green". Generally for a material to be green, has to comply with a series of characteristics like: near neutral pH, low volatility, non combustible, non toxic to aquatic life, be biodegradable as measured by oxygen demand in accordance with the OECD definition.
Also the materials have to meet with toxicity and health requirements regarding inhalation, dermal and eye contact. There is also a specific list of materials that are prohibited or restricted from formulations, like ozone-depleting compounds and alkylphenol ethoxylates amongst others. Please go to http://www.greenseal.com/ for complete information on their requirements.
For information on current issues regarding green chemicals, see the blog from the Journalist Doris De Guzman, in the ICIS at: http://www.icis.com/blogs/green-chemicals/.
Certification is an important — and confusing — aspect of green cleaning. Third-party certification is available for products that meet standards set by Green Seal, EcoLogo, Energy Star, the Carpet & Rug Institute and others.
Manufacturers can also hire independent labs to determine whether a product is environmentally preferable and then place the manufacturer’s own eco-logo on the product; this is called self-certification. Finally, some manufacturers label a product with words like “sustainable,” “green,” or “earth friendly” without any third-party verification.
“The fact that there is not a single authoritative standard to go by adds to the confusion,” says Steven L. Mack M.Ed., director of buildings and grounds service for Ohio University, Athens, Ohio.
In www.happi.com of June 2008 edition, there is a report of Natural formulating markets that also emphasises the fact that registration of "green formulas" is very confused at present, due to lack of direction and unification of criteria and that some governmental instittion (in my opinion the EPA) should take part in this very important issue.